Updated 09/11/2008

 

 

Structures and Mechanisms Subsystem

 

Purpose: this subsystem includes the hardware (structures) in order to hold and contain the craft and protect it from its environment.  It also involves the hardware (mechanisms) required to deploy, move, or rotate sensors, payloads, power-systems, etc. in order to perform their function or protect them from harm. 

 

Boe-Bot Chassis: From Andy Lindsay's Robotics with the Boe-bot

 

Screw Dimensions 

from http://www.mcfeelys.com/tech/dimensions.htm

 

We have listed our screw dimensions in two forms — a table showing the maximum and minimum decimal dimensions, and a table showing the maximum fractional dimensions. Note: The fractional dimensions are the best approximations of the actual decimal dimensions.

Fastener Specifications Photo



 

“A” Flat Head

“A” Pan Head

“A” Round Washer Head

“A” Truss Head

Size

max

min

max

min

T max

max

min

T max

max

min

4

0.225

0.195

0.219

0.205

0.086

N/A

N/A

N/A

N/A

N/A

6

0.279

0.244

0.270

0.256

0.103

N/A

N/A

0.086

0.321

0.303

8

0.332

0.292

0.322

0.306

0.120

0.376

0.352

0.102

0.384

0.364

10

0.385

0.340

0.373

0.357

0.137

0.443

0.411

N/A

N/A

N/A

12

0.438

0.389

0.425

0.407

0.153

N/A

N/A

N/A

N/A

N/A

14

0.507

0.452

0.492

0.473

0.175

N/A

N/A

N/A

N/A

N/A

Corresponding Fractional Measurements

 

“A” Flat Head

“A” Pan Head

“A” Round Washer Head

“A” Truss Head

Size

Approx. Dia

Approx. Dia

T max

Approx. Dia

T max

Max

Max

4

7/32

7/32

3/32

N/A

N/A

N/A

N/A

6

9/32

17/64

7/64

N/A

3/32

21/64

5/16

8

21/64

21/64

1/8

3/8

7/32

25/64

23/64

10

25/64

3/8

9/64

7/16

N/A

N/A

N/A

12

7/16

27/64

5/32

N/A

N/A

N/A

N/A

14

1/2

31/64

11/64

N/A

N/A

N/A

N/A



“B” Body Dia

“C” Thread Dia

Size

max

min

max

min

4

0.095

0.084

0.116

0.105

6

0.118

0.107

0.142

0.131

8

0.136

0.125

0.168

0.157

10

0.157

0.146

0.194

0.183

12

0.176

0.165

0.220

0.209

14

0.201

0.190

0.246

0.235

Corresponding Fractional Measurements

“B” Body Dia

“C” Thread Dia

Size

T max

Max

Max

4

N/A

3/32

1/8

6

N/A

1/8

9/64

8

7/64

9/64

11/64

10

1/8

5/32

3/16

12

N/A

11/64

7/32

14

N/A

13/64

1/4


Screw Length

Screw lengths are measured differently depending on head type and their intended application.

  • Flat head and Trim head screws are designed to be countersunk into the surface. These screws are measured from the top of the head.

  • Pan head and Round Washer head screws are designed to have the head sit on top of the surface. These screws are measured from beneath the head.

Overall Length and Thread length Specifications:

Overall Length

 

 

Nominal Screw Length

Tolerances

 

Plus

Minus

Up to 5/8"

0

0.030"

Over 5/8" to 1"

0

0.050"

Over 1" to 1-1/2"

0

0.050"

Over 1-1/2" to 2-3/4"

0

0.060"

Over 2-3/4"

0

0.090"

Fastener Specifications Screw Length Photo



Thread Length for Flat and Trim Head (unless specified otherwise)

under 1"

Full Thread

1" and over

2/3 Thread

* Note: Tolerance on thread length of 3" and longer screws is 2/3 + or - 1/4"



Thread Length Pan Head (unless specified otherwise)

All sizes

Full Thread


Machine Screw Dimensions

Need dimensions? We’ve got ’em — right out of the Industrial Fasteners Institute Fastener Standards, Sixth Edition! If all you want to do is determine what size fastener you have, might I suggest our nifty thread gage (DG-0014) instead? It’s a lot easier!

Machine Screw Dimensions Photo

Length Tolerance

Up to and Including 3/4"

-.03"

Over 3/4", up to 1-1/2" Included

-.05"

Over 1-1/2"

-.06"


Size

“A” Flat and Pan

“B” Flat Head

“B” Pan Head

“C” Pan Head

Max

Min

Max

Min

Max

Min

Max

Min

6-32

.137

.131

.279

.244

.270

.256

.097

.087

8-32

.163

.157

.332

.292

.322

.306

.115

.105

10-24

.189

.181

.385

.340

.373

.357

.133

.122

10-32

.189

.183

.385

.340

.378

.357

.133

.122

1/4-20

.249

.236

.507

.452

.492

.473

.175

.162

To convert the decimal dimensions shown above to fractional dimensions, simply multiply by 64. The result will be the number of 64ths of an inch equal to the decimal dimension. For instance, the thread size on a 1/4-20 screw is given as .249". Converting to a fraction, multiply by 64 (.249 x 64 = 15.936). The answer, 15.936, rounds to 16/64, or 1/4 of an inch. McFeely’s™ Metric Conversion Chart

 

Lifting Strap

http://www.mcmaster.com/#

 

Links to Projects:

Home
Up

About the Author:

An astronautics engineer, the author is interested in studying artificial intelligence and more specifically the intelligent agents created to accomplish specific tasks.  The goal of his projects are to build a robotics test bed for experimentation and discussion amongst peers.

Contact Author

Copyright 2008, Justin S. McFarland.  All Rights Reserved.